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Gold Bullion

How Gold Bars Are Made

From raw ore to investment-grade bullion — the journey of a gold bar.

Live Market Data
Gold Spot Price (XAU)
$4,610.85 $0.05 (0.00%)
per troy ounce
Estimated Pricing
SizeMeltStarting AtAs Low As
1 oz$4,610.85$5,302.47$4,841.39
1/2 oz$2,305.42$2,651.24$2,420.69
1/4 oz$1,152.71$1,325.62$1,210.35
1/10 oz$461.08$530.25$484.14
Volume discounts available. Final pricing confirmed at time of transaction.

The Refining Process

### Step 1: Mining and Extraction

Gold ore is extracted from the earth through open-pit or underground mining. The ore typically contains only 5–10 grams of gold per ton of rock.

### Step 2: Initial Processing

The ore is crushed, ground, and treated with cyanide solution to dissolve the gold. The gold-bearing solution is then separated from the waste rock.

### Step 3: Smelting

The extracted gold is heated to over 1,064°C (its melting point) in a furnace and poured into rough bars called doré bars, which are typically 80–90% pure gold.

### Step 4: Refining

Doré bars are sent to an LBMA-accredited refinery where they undergo further purification. The two primary methods are:

Miller Process:: Uses chlorine gas to remove base metals, achieving 99.5% purity
Wohlwill Process:: An electrolytic process that achieves 99.99% purity (.9999 fine)

### Step 5: Casting or Minting

Cast Bars:: Molten gold is poured into molds and cooled. These have a rougher, more organic appearance and are typically less expensive.
Minted Bars:: Gold blanks are cut from a continuous strip and then stamped with a design under immense pressure. These have a polished, precise finish.

### Step 6: Assaying and Certification

Each bar is weighed to precise tolerances, tested for purity, stamped with its weight and fineness, and assigned a unique serial number. An assay certificate is issued confirming all specifications.

Understanding Bar Markings

A properly marked gold bar will display:

Refiner name and logo
Weight (in troy ounces or grams)
Fineness (e.g., .9999)
Unique serial number
Assay stamp
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Intervault Trading
Private Metals Specialists · Fort Lauderdale